How Scholars Inn diversified for growth
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| Lyle and Kerry Feigenbaum have grown Scholars Inn
Bakehouse to three locations and $3.5 million in
sales. |
Branding is important to most bakery operators. They want
customers to recognize their bakery’s name and associate that
name with quality. Lyle Feigenbaum and his wife, Kerry, have taken
the branding concept a bit further. Not only do they want their
brand to equate to quality bakery products, they want it to
represent quality across several markets. In fact, bakery is only
the latest venutre under the Scholars Inn umbrella.
In 1996, the Feigenbaums opened Scholars Inn Bed & Breakfast,
in Bloomington, Ind., home to Indiana University. It seemed a
natural extension to open a restaurant next door, so they named
that Scholars Inn Gourmet Café & Wine Bar. The couple has
since opened a second restaurant location in Indianapolis.
The restaurants drew the Feigenbaums into the baking industry. They
had been unable to produce bread that lived up to their high
standards. Until they discovered a bakery café/specialty
wholesale bakery that two local businessmen had opened in 1994. In
2001, the Feigenbaums purchased the bakery, naming it Scholars Inn
Bakehouse, and began creating the Scholars Inn bakery brand.
“We started out with the bed & breakfast, then the
restaurant, but the one thing we couldn’t do was make good
bread,” Lyle says. “When the bakehouse became
available, we just jumped in with both feet. This was the best
bread we’d ever tasted.”
And jump they did. The Feigenbaums now operate three Scholars Inn
Bakehouses, two in Bloomington and one in Indianapolis. The
bakehouses offer a variety of bread, cakes, pastries and bagels as
well as a full selection of sandwiches, soups and salads. Scholars
Inn Bakehouse also offers full breakfasts, including omelets and
egg sandwiches. The second Bloomington location now features a full
kitchen, which offers hamburgers and hot dogs on house-made
buns.
When the Feigenbaums purchased the original bakehouse, sales were
$1.2 million, including both retail and wholesale. Now, the three
bakehouses bring in $3.5 million in retail sales, and the wholesale
business generates another $800,000.
Planned expansion
Scholars Inn expansion is still not complete. This spring, a new
10,000-sq.-ft. bakery production facility will open. Greg Berke,
vice president of wholesale accounts, is overseeing construction of
the new facility.
“We’re anxious. This building [College Ave.
location] is fairly inefficient,” Lyle says.
“It’s a big deal. From start to finish, it is a $1
million project, but it’s exciting. We want to elevate what
we do as bakers to be a world-class bakery. Our goal is to become
the definitive bakery in central Indiana. People will come to
Bloomington just to see what we do.”
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| Scholars Inn Bakehouse on the east side of Bloomington
serves as the prototype for all future locations. |
All the production that is currently done at the original
College Ave. location will be moved to the new 10,000-sq.-ft.
space. Dedicated mostly to production, the space will have a small
retail shop. Located just outside of town, the new location also
will have a loading dock and be designed for efficiency, Lyle says.
And, the site has enough land for future expansions.
It also is located next to a winery that draws tourists. Lyle is
hoping the tourist business will spill over to his bakery.
“We want to give tours. We are proud of our bread, and we
want people to see and understand the love that goes behind the
bread, pastries and bagels,” Lyle says.
The new facility, with half a million dollars worth of new
equipment, will allow Scholars Inn to focus on some business
sectors that had been restricted by space limitations, such as
wholesale and catering. Some equipment purchases include a mixer,
bowl elevators, double rack convection oven, divider/formers,
automated oven loader/unloader, depositors, a cookie machine and
packaging equipment.
“Our wholesale business is about 15 to 20 percent of our
overall business, and with our new facility, we look for that to
explode,” Lyle adds. In the 4 1/2 years the Feigenbaums have
owned the bakehouse, wholesale sales have doubled. With the
addition of the new production facility, Lyle would like to see a
25 to 45 percent increase in sales in the next two to three
years.
Currently, Scholars Inn has about 60 wholesale accounts within a
75-mile radius of Bloomington. Almost 50 percent of wholesale sales
come from bread. Clients include Indiana University, hotels,
supermarkets and non-commercial foodservice facilities.
“We also want to increase catering,” Kerry says.
“Bakehouse Catering is a new division that’s opening.
We do some catering now, but in the spring we will be doing a lot
more of it.”
Hand-made products
With no previous bakery experience, the Feigenbaums have relied
heavily upon the employees who continued working for the bakery
after they purchased it. “They make the best bread. All we
tried to do was enhance that and improve it,” Lyle
says.
All of the bread is made from scratch using only organic or
untreated flour and shaped by hand. Most of the baking is done at
night with mixing and forming during the day. All the breads are
baked in a steam-injected hearth oven that Jeff Duez, head bread
baker, helped build when the bakery was first established in 1994.
“Jeff is the backbone of the bakehouse, and a lot of our
bakers have been here many years,” Lyle adds.
In the new facility, the convection oven will be one and a half
times as large as the current one. At some point, Lyle plans to
move the old hearth oven to the new production plant. To supply all
three bakehouses and the wholesale customers, Duez and his staff of
20 produce 10,000 loaves per week.
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| Chocolate mousse cake |
Since purchasing the bakehouse, Scholars Inn also has added
pastries. The eight pastry employees form every pastry, cookie and
cake by hand. The only automation in the department is a
sheeter.
“When we move, we’ll have depositors and a cookie
machine,” says Mark Brethauer, head of the pastry department.
“What I don’t want to do is get a lot of equipment that
takes the hand forming work out.”
His staff is used to preparing large quantities of pastries, but
with the additional space in the new plant, Brethauer plans to
double pastry output without having to add any staff.
“We’ll be able to double or triple the cookie output
with just one person and a cookie machine. With the additional oven
space, we will be able to double or triple the cake output,”
Brethauer adds.
Even in the current cramped quarters, cake sales have increased
three-fold in two years. Scholars Inn sells a variety of dessert
cakes in 3-in., 6-in. and 9-in. sizes. The smaller 3-in. size is
selling well, even though there was a bit of a learning curve on
the customers’ part when the bakery introduced them.
“No one in Bloomington had ever seen 3-in. cakes,” Lyle
says. Scholars Inn began offering 3-in. cakes because the larger
9-in. cakes tended to dry out too quickly when they were cut and
sold by the slice.
All of the cakes are made of several components. “We try
to incorporate not only eye appeal in cakes, but also different
textures and flavors,” Brethauer adds.
For example, the chocolate mousse cake has a sour cream chocolate
cake base, and a ribbon of patterned almond sponge cake. Then, the
mousse is added, and once it has set up, a scratch-made mirror
glaze is applied to the top. Decorations are piped on top and
sprinkled with gold dust. Scholars Inn sells 800 of the 3-in.
chocolate mousse cakes every week.
However, the best selling cake variety is the chocolate cheesecake.
The New York-style cheesecake is hand-dipped in chocolate and
features hints of lemon and orange zest.
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| After dough passes through a bagel former, bakers finish
shaping by hand. |
Boosting bagel sales
After Scholars Inn
conquered bread and pastry, the Feigenbaums turned their attention
to bagels. “We were getting local bagels, but they
weren’t the quality we wanted,” Lyle says. “So,
we decided to do our own bagels.” The original College Ave.
location in Bloomington expanded 2 1/2 years ago to include
Bakehouse Bagels.
The Feigenbaums took their bakers to H&H Bagels in New York to
see how bagels should be done. Scholars Inn now sells 15,000 to
20,000 bagels a week.
“Bagels are a very touchy product,” Lyle says. His
staff has a system perfected. After the bagels are formed, they go
into a proofer. After proofing, bakers float test them. If they are
buoyant and float to the top, the bagels are ready. Then, they are
covered with plastic, retarded for 18 to 36 hours, then
kettle-boiled to give them a shiny, chewy crust and moist interior.
After boiling, the bagels are hearth-baked and flipped by
hand.
The Feigenbaums and their staff are committed to providing only the
best products and maintaining their scratch-made appeal.
“We are in the process of building a brand, building an
image,” Lyle says. “We try to keep our processes good
and our prices affordable.”
Scholars Inn Bakehouse…a
sampling of prices
Lemon tart, 3-in. … $3.95
Chocolate dipped cheesecake, 3-in. … $4.50
Chocolate mousse cake, 3-in.…$5.95
Carrot cake, 6-in.… $21.00
Lemon shock cake, 6-in.… $26.00
Almond croissant…$2.75
Plain croissant…$2.25
Bagels…$0.75
Honey whole wheat bread…$3.95
Rosemary olive bread…$5.50
New York rye…$3.95
Pecan raisin bread…$5.50
Chocolate chip cookie…$1.00
Snickerdoodle…$1.00
Scholars Inn Bakehouse at a
glance
Headquarters: Bloomington, Ind.
Founded: 2001
Web site: www.scholarsinn.com
Bakery management: Lyle and Kerry Feigenbaum,
owners; Greg Berke, vice president, wholesale; Greg Shiffli, vice
president, Indianapolis; Jeff Duez, department head, bread; Mark
Brethauer, department head, pastry; Laura Chaiken, department head,
bagels; Jenny Bell, general manager, College Ave.; Julie Ranz,
general manager, east Bloomington; Ellen Sikora, general manager,
Indianapolis
Market served: retail–Bloomington and
Indianapolis;
wholesale–75-mile radius around Bloomington
Number of bakeries: 3 (two in Bloomington, one in
Indianapolis)
Other businesses: Scholars Inn Bed & Breakfast
in Bloomington; Scholars Inn Gourmet Café & Wine Bar, one
location each in Bloomington and Indianapolis
Bakery size: 3,500-4,500 sq. ft.
Number of employees: 125
Product line: pastries, cakes, bagels, breads and
rolls
Production method: scratch
Major equipment: vertical and spiral mixers,
divider/rounder, sheeter, proofer, rack oven, and hearth oven
Plans: move to a new production facility this
spring, open another Bakehouse location in Indianapolis
Bakery supply distributors: Dawn, Sysco
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© 2008 Penton Media Inc.
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